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Knight Global

Knight Global Electrified Rail Systems, Capacity 1140 lbs - KG ERAD4000

Regular price $540.00
Regular price $540.00 Sale price $540.00
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Knight Global Electrified Rail Systems, Capacity 1140 lbs - KG ERAD4000

Electrified Rail Systems are a complete power supply suspension system that can be used in combination with a Knight Servo System, VFD tractors, power tools, and other electrical devices. The ERAD Series is a fully enclosed electrical system that eliminates the stack-up of runway festooning. The power travels through a conductor power rail (ERail), mounted on top of Knight's ERAD4000 ergonomically friendly aluminum rail. The standard ERail is equipped with (4) four poles, nominal current 60 amp, 240/480V which can run multiple systems on (1) one rail assembly.

Features:

  • Patent Pending
  • Fully Enclosed Electrical System
  • Horizontal curved sections available
  • Compliant with International Standards
  • Added safety against shock
  • Knight's unique hanger design allows for adjustments while leveling the system

Benefits:

  • Eliminates stack-up of festooning trolleys and hanging electrical cables
  • Simplifies installation by including electrical rail within suspension
  • Eliminates need for tow bars
  • Stacked compact design eliminates need from installing load rail and power rail separately
  • Twice the power of the competition

Specifications:

  • ERail Electrical Capacity: Up to 60 amps / 690 volts
  • Max Weight Capacity: Up to 1,140 lbs [517 kg]

System Component:

ERail:

Available in 4 poles with a nominal current of 60 A. Optional 5, 6, and 7 poles available upon request.

ERail Conductor Trolley:

Travels inside of the ERail and is combined with the Knight load trolley. Copper graphite shoes are used for energy and control voltages over 35 V.

ERAD4000:

Combined with Knight's load trolleys, provides the most ergonomically friendly rail system. Rail comes in lengths up to 25ft [9.1m] without a splice. Capacities up to 1,140 lbs. [517 kg].

Suspension Points:

Knight adjustable hangers and End Trucks support both the Load Rail and ERail. Hangers have the ability to mount to I-Beams, C-Channels, Angle Iron, and many others.

ERail End Caps and Stops:

Attaches to the end of the ERail Series Rail. The Redundant End Cap is primarily used to prevent load and ERail trolleys from exiting the rail.

Power Supply End Feed:

Power supply feed for ERail. Comes standard with 4 poles, 5-7 poles available upon request.

Rail Capacities

Hanger Span Deflection Criteria
1:350 Capacity* 1:450 Capacity* 1:550 Capacity*
5 lbs [1.52 kg] 1140 lbs [517 kg] 1140 lbs [517 kg] 1140 lbs [517 kg]
6 lbs [1.83 kg] 945 lbs [429 kg] 945 lbs [429 kg] 945 lbs [429 kg]
7 lbs [2.13 kg] 810 lbs [367 kg] 810 lbs [367 kg] 790 lbs [358 kg]
8 lbs [2.45 kg] 705 lbs [320 kg] 705 lbs [320 kg] 600 lbs [272 kg]
9 lbs [2.74 kg] 625 lbs [283 kg] 575 lbs [261 kg] 470 lbs [213 kg]
10 lbs [3.05 kg] 560 lbs [254 kg] 460 lbs [209 kg] 375 lbs [170 kg]
11 lbs [3.35 kg] 490 lbs [222 kg] 375 lbs [170 kg] 300 lbs [136 kg]
12 lbs [3.66 kg] 405 lbs [184 kg] 310 lbs [141 kg] 245 lbs [111 kg]
13 lbs [3.96 kg] 340 lbs [154 kg] 255 lbs [116 kg] 205 lbs [93 kg]
14 lbs [4.27 kg] 285 lbs [129 kg] 215 lbs [98 kg] 170 lbs [77 kg]
15 lbs [4.57 kg] 240 lbs [109 kg] 180 lbs [82 kg] 140 lbs [64 kg]
16 lbs [4.88 kg] 205 lbs [93 kg] 150 lbs [68 kg] 120 lbs [54 kg]
17 lbs [5.18 kg] 175 lbs [79 kg] 130 lbs [59 kg] 100 lbs [45 kg]
18 lbs [5.49 kg] 150 lbs [68 kg] 110 lbs [50 kg] 80 lbs [36 kg]
19 lbs [5.79 kg] 130 lbs [59 kg] 90 lbs [41 kg] 65 lbs [29 kg]
20 lbs [6.1 kg] 110 lbs [50 kg] 75 lbs [34 kg] 55 lbs [25 kg]
21 lbs [6.4 kg] 90 lbs [41 kg] 60 lbs [27 kg] 40 lbs [18 kg]
22 lbs [6.71 kg] 80 lbs [36 kg] 50 lbs [23 kg] 30 lbs [14 kg]
23 lbs [7.01 kg] 65 lbs [29 kg] 40 lbs [18 kg] 20 lbs [9 kg]
24 lbs [7.32 kg] 50 lbs [23 kg] 30 lbs [14 kg] 15 lbs [7 kg]

*Due to Ergonomic considerations, each rail span distance is tested to determine the maximum single point load required to achieve a predetermined deflection based on a ratio of 1:350 (1" of deflection for each 350" of length), 1:450 (1" of deflection in 450" of length) or 1:550 (1" of deflection for each 550" of length).

For purposes of estimating approximate ergonomic force requirements, the following formula may be used:

0.009 x total mass = maximum effort (in lbf) required to overcome inertia. Effort required to sustain movement is generally 0.35 x effort to overcome inertia e.g., 250 lbs. (1.03 kg) mass x 0.009 = 2.25 lbf (0.9 kg) to overcome inertia, 2.25 (0.9 kg) x 0.35 = .79 lbf (0.36 kg) to sustain movement

Digital Assets:

  • Brochure
  • Installation Guide 1
  • Installation Guide 2

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